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OEM/ODM Heavy Duty Iron Removal Water Filters

Heavy Duty Iron Removal Water Filters

-- Steady & Reliable Manufacturer --

Introduction to Heavy Duty Iron Removal Filters

Iron is one of the most common and challenging contaminants in well water and some municipal sources. While not typically a health concern, iron causes severe aesthetic and functional problems, including rusty-colored staining on fixtures, laundry, and appliances, metallic taste and odor in the water, and sediment buildup in pipes. Heavy Duty Iron Removal Water Filters are specialized systems engineered to tackle high concentrations of both ferrous (dissolved, clear water) and ferric (oxidized, visible) iron, preventing these costly and frustrating issues at the Point-of-Entry (POE).

At Ningbo Yaorui Water Purification Technology Co., LTD., we manufacture high-capacity filter cartridges and media that utilize advanced technologies like proprietary catalytic media, manganese dioxide, or specialized iron-adsorptive resins. Our systems are designed specifically for high flow, whole-house applications, often using the Big Blue standard size to ensure maximum contact time and service life. The key to our success in this area is a deep understanding of the oxidation-filtration process—we ensure the iron is chemically or physically transformed into an insoluble particle that can then be effectively trapped by the filter media.

These heavy-duty filters are a crucial product for international distributors in regions reliant on well water (e.g., rural North America, Australia). We guarantee high efficacy in iron reduction, protecting the homeowner's capital investment in plumbing and appliances. Our 15 years of manufacturing expertise enables us to produce reliable, high-performing media and cartridges, offering competitive bulk export pricing while maintaining strict quality control for flawless performance in challenging water conditions.

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Key Specification Parameters

ParameterRange / DescriptionPerformance Metric
Contaminant FocusIron (Fe2+,Fe3+) and Manganese (Mn)Targeted Removal
Media TypeCatalytic Granular Media, Iron Adsorptive Resin, KDF/Activated Carbon BlendOxidation and Filtration
Max. Iron Concentration3 ppm to 10 ppm (Filter Dependent)Source Water Limitation
Filter Housing Size10" x 4.5" (Big Blue), 20" x 4.5" (Jumbo)Required for High Capacity/Flow
Iron Reduction Capacity1,500 to 10,000 Gallons (Dependent on Iron Level)Total Volume Before Replacement
Max. Flow Rate8 GPM to 15 GPMEnsures Whole House Pressure
pH RequirementOften requires pH of 6.8 or Higher (Media Dependent)Crucial for Oxidation Chemistry

The Max. Iron Concentration and pH Requirement are the most critical parameters for iron removal filters. The filter's efficiency is directly tied to the concentration of iron and the water's pH level, as pH influences the rate of iron oxidation. We ensure our cartridges contain high-density, specialized media that can handle concentrations far exceeding the aesthetic threshold of 0.3 ppm. The large filter size (Big Blue/Jumbo) is mandatory to provide the necessary volume of media for high capacity and sufficient contact time at high flow rates. We offer technical guidance to our OEM partners to select the right media blend based on their customers' regional water chemistry, ensuring the highest level of reduction capacity and operational reliability.

Core Advantages of Our Iron Removal Filters

  • High Capacity Iron and Manganese Removal: Our filters utilize highly effective catalytic or adsorptive media designed for superior iron holding capacity, meaning fewer cartridge changes and reduced maintenance costs for the end-user, even in severe water conditions.

  • Chemical-Free Oxidation and Filtration: Many of our media options facilitate the oxidation of dissolved (ferrous) iron into a filterable precipitate (ferric iron) without the need for continuous chemical injection (like chlorine or potassium permanganate), making them simpler and safer to operate.

  • Prevention of Staining and Metallic Taste: By effectively reducing the concentration of iron below the aesthetic threshold of 0.3 ppm, our filters eliminate the metallic taste and the common frustration of rust stains on porcelain, fixtures, and laundry.

  • Protection of Downstream Equipment: The filter's high efficiency protects the entire home or commercial plumbing system, including water softeners, RO systems, and hot water heaters, from damage and clogging caused by oxidized iron particles.

  • Optimized for Global Well Water Markets: Our product line is tailored for the specific needs of international markets with high well water usage, providing competitive, factory-direct solutions for a pervasive and difficult water quality issue.

These core advantages deliver robust and reliable performance in the face of one of the toughest water quality challenges.

Essential Applications for Iron Removal Filters

These heavy-duty filters are specifically engineered for locations where high mineral content, particularly iron and manganese, compromises water use.

  • Private Well Water with High Iron Content: The most common application, installed as a POE system to treat the entire house's water supply, preventing brown/red staining and metallic taste.

  • Pre-Treatment for Water Softeners: Iron and Manganese can permanently foul and damage the resin beads inside a water softener. An iron removal pre-filter is essential to protect the softener, maintaining its performance and greatly extending the lifespan of the resin.

  • Agricultural and Irrigation Lines: Protecting specialized spray nozzles and irrigation emitters from iron and manganese fouling, which can cause costly blockages and uneven distribution of water to crops.

  • Commercial Laundries and Car Washes: Preventing rust-colored spotting and staining on clothing, linens, or vehicle finishes, where water quality directly impacts the service quality.

  • UV System Pre-Treatment: Removing iron is critical before UV sterilization, as iron particles cause "shadowing," blocking the UV light and allowing bacteria to pass untreated.

Our heavy-duty filters are the necessary solution for managing these challenging water quality issues across the globe.

Payment and Shipping for International Orders

We are committed to providing seamless and competitive logistics solutions for our international clientele. Located in the strategically important Ningbo Seaport City, we maximize efficiency and minimize shipping costs for global exports.

  • Payment Terms: We typically accept Telegraphic Transfer (T/T) as the primary payment method. For established partners with a history of orders, we may offer negotiable terms such as Letter of Credit (L/C) at sight or a deposit followed by balance payment upon Bill of Lading (B/L) copy. Minimum Order Quantities (MOQ) apply for OEM and custom manufacturing to ensure efficiency.

  • Shipping Logistics: Our proximity to Ningbo Sea Port allows for efficient consolidation and dispatch of both Full Container Load (FCL) and Less than Container Load (LCL) shipments. We offer multiple Incoterms options, including FOB Ningbo and CIF to major international ports in the USA, Canada, Australia, and Europe. Air freight options are available for urgent or sample orders, though sea freight is standard for volume shipments.

  • Lead Time: Standard lead time for production and quality control checks for iron removal cartridges is generally 35-45 days after deposit, due to the need for specialized media sourcing and precise packing.

  • Documentation: We provide comprehensive export documentation, including Commercial Invoice, Packing List, Bill of Lading, and Certificates of Origin as required. Media performance data sheets and pH compatibility charts are also supplied.

We ensure operational reliability in logistics, guaranteeing the high-capacity media is packed securely and shipped efficiently worldwide.

Frequently Asked Questions (FAQs)

  • Q: What is the difference between Ferrous and Ferric Iron, and which does this filter remove?

  • A: Ferrous Iron (Fe2+) is dissolved, invisible iron (clear water). Ferric Iron (Fe3+) is oxidized, visible iron (rusty particles). Our filters are designed to handle both; they use the media to oxidize the ferrous iron into ferric iron, which is then mechanically filtered out by the cartridge depth.

  • Q: Do I still need a water softener if I use an iron filter?

  • A: Yes. An iron removal filter removes iron and manganese. A water softener removes hardness minerals (Calcium and Magnesium). While some softeners can handle very low levels of iron, a dedicated iron filter is necessary for high concentrations to prevent the iron from fouling the softener resin.

  • Q: What if my water pH is too low for the iron filter to work?

  • A: Many iron removal media require the water pH to be 6.8 or higher for efficient oxidation. If your water pH is low, a separate pH neutralizer/corrector system must be installed before the iron filter to raise the pH and optimize the iron removal performance.

  • Q: How often must these heavy-duty filters be replaced?

  • A: Replacement frequency depends heavily on the incoming iron concentration. The filter should be replaced when you notice a return of the metallic taste, reddish staining, or a significant drop in water pressure (indicating the media is clogged with oxidized iron).

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WHAT SETS US APART

we provide quality products and services to customers from all over the world

  • 15YEARS
    Rich Experience

    As we already have 15 years history in this area with 80 workers. New workshop takes 18000 square meters.

  • 24/7hours Reply
    Efficiency

    We are 24/7 available all year around for mail reply as we value every chance that customer offered.

  • 100000Times testing
    Testing

    All our molds are passed testing for more than 100000 times before we start production which makes our quality superior then other.

  • 18000square meters workshop
    Workshop

    We have a standard workshop for cartridge manufacturing, water filter injection, assembling and testing which support our capacity to export more than 10 containers per week.

About Yaorui
Ningbo Yaorui Water Purification Technology Co., LTD.

Ningbo Yaorui Water Purification is a professional China Heavy Duty Iron Removal Water Filters Manufacturers and Custom Heavy Duty Iron Removal Water Filters Suppliers. We specialize in, with over 15 years of industry expertise. We offer a comprehensive range of water filters for drinking water use, shower filters, Coffee machine filters, and outdoor use.

Our factory is strategically located in Ningbo Sea Port City, allowing us to efficiently serve customers across the United States, Canada, Australia, and beyond. This prime location enables us to sell our products globally at competitive prices while providing exceptional customer service. In addition, our extensive experience and deep industry knowledge equip us to tackle complex challenges and deliver customized solutions for those who want to buy water filters.

We are dedicated to continuous quality improvement and new product development, ensuring that every product meets the standards of performance and reliability. By leveraging advanced technology and practices, we minimize environmental impact while product performance. Our commitment to excellence is reflected in our pursuit of sustainable production, flawless quality, and operational reliability.

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